Roll forming machine forming process

Detect whether the size and quality of the sheet have passed the test after the machine has started to feed and has been bent in the production line.

1. Pay attention to whether the raw material is level with the feed port when feeding;

2. Personnel without boot experience should not operate at will;

3. Do not put other items on the machine when the tile press is working, so as to avoid falling on the roll and being involved in the machine and causing dangerous damage to the machine;

4. color steel press tile machine outlet on a roller, pay attention to the hand when the material is not close to the cutting knife......

The failure of hydraulic shear system of tile press is usually divided into simple diagnosis and diagnosis. The working condition of the hydraulic system can be judged by hearing.

1. noise: listen to the working state, the noise of the hydraulic pump and hydraulic system is abnormal, the sequence valve, relief valve and other pressure components are screaming.

2. Impact sound: it refers to whether the impact sound of the hydraulic cylinder is too large when reversing; Whether there is the sound of the piston of the hydraulic cylinder hitting the bottom of the cylinder, whether there is the phenomenon that the reversing valve hits the end cover when reversing.

3. cavitation and trapped oil: listen to whether the hydraulic pump is breathing air, whether there is trapped oil phenomenon.

Classification and development of tile press

1.extrusion molding tile press: Color tile machine production high extrusion, not slow, the product quality is better than good, but the equipment investment is relatively good, reoccupy after molding spray, spray color machine, brightness difference layer on the surface of the request is also good, a layer of the surface of the color can't single adherent caigang watts, mixed adhesive can increase the cost of the adhesive, so caigang watts is also much more cost.

2. molding Caigang tile machine: molding Caigang tile machine in the current industry is referred to as the color tile machine model, molding Caigang tile machine machine is the use of Mitsubishi PLC control system, mainly hand touch screen and digital display. The mold of this equipment is made of special steel, the texture is much harder than ordinary steel, and the steel plate can be easily pressed into shape, and the service life is good. Mould pressing Caigang tile machine is equipped with strengthening indenter and general pressure plate, replace different main tile mold, special-shaped tile mold is very convenient, suitable for the production of various types of Caigang tile.

3. rolling press color steel tile machine: rolling steel tile forming machine production of color steel tile is solemn and elegant, beautiful and novel, and the appearance of flat, corrugated uniform, high utilization rate, high strength, high degree of production automation, cost is good. But as a result of roll production shape single, tile quality is not high has gradually faded out of the market.

Some functions and output requirements of the tile press are set

1. The executive part of the tile press has a frequency converter driving motor, a hydraulic station motor, two hydraulic solenoid valves of the pressure type and two hydraulic solenoid valves of the cutter.

2.double layer pressure tile machine to use high number pulse input function, KDN-K306-24AR high number input performance is good, select AB phase anti-interference ability is good. The precision is determined with fixed interrupt function.

3.the detection part of the tile press includes: pulse encoder for detecting the length of color steel tile, the up and down stroke switch of the pressure type, the up and down stroke switch of the cutter, the up and down operation button of the pressure type, the up and down stroke button of the cutter, the emergency stop switch, the hydraulic start and stop switch and so on.

4. PLC selection of KDN-K3 series of KDN-K306-24AR. It comes with 14 inputs /10 relay outputs, just up to the input and output requirements. With KDN text screen, you can complete parameter setting, alarm display, help information, production data display and so on.

Tile press in the cold state of the maintenance work

1.the chain of the tile press should be timely oiled to determine its normal operation, so that it can not occur clamping phenomenon.

2.to keep the machine clean, do not make a lot of dirt, which affects the normal operation of the machine.

3. Pay attention to the maintenance of the motor. For snowy weather, especially after heavy snow, the motor should be covered with a protective cover.

4. the maintenance of hydraulic pump station, winter to hydraulic pump station covered with antifreeze cover.

5.winter even if there is no project, no order, we also want to timely start the machine, make sure the machine can run, don't shelve too long.

        In the work of Caigang equipment, when the current load exceeds the limit value, two electric compaction rollers, an electric embossing cut roller and an anti-warp roller are installed on the press at one end of the discharge port of the spiral mixing extrusion device. One side of the press is provided with a decorative groove forming die strip that can be moved around on the press. The utility model can be used to continuously produce decorative plates with three-dimensional patterns. Through the gradual improvement of the production process, the automatic control of the whole process is realized, and the production rate is greatly increased, and the technical content and added value of the customer's equipment are increased. Color steel equipment belongs to the economic cutting profile, due to the reasonable shape of the section, the overcharged current relay will automatically cut off the high voltage, protect the PVC plastic heat coupling machine oscillation tube and rectifier. PVC plastic thermal bonding machine is equipped with high sensitivity spark controller to minimize electrode and material damage. At the same time, the warning lights are flashing. Automatic walking, no need to move materials and machines.

Caigang equipment quality control is one of the important links in enterprise management activities. External control is an important tool for enterprises to improve management rate and internal quality. But the external control is not a few tricks can reach the effect, should constitute an orderly longitude and weft, seamless control network. Operator responsibility division control; Quality inspection authorized approval control; Parts quality control; Production time control; Quality control of production personnel; Personnel quality control should be considered from many aspects, including: personnel selection, only the personnel with post quality requirements. The qualities required by the post include civilization level, qualification certificate, task experience, historical performance, physical condition, gender and age, etc. Personnel education and training, including professional morality, compliance with laws and regulations, new knowledge and operation skills; Implement static personnel management, to adhere to the quality of personnel on the job from time to time optimization.